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Download Manual: Kawasaki Vulcan Classic — Owner’s Manual. Posted on 27 Jun, Model: Kawasaki Vulcan Classic Pages: 12 products Shop the best Kawasaki Vulcan Classic VNB Repair Manuals for your motorcycle at J&P Cycles. Get free shipping, 4% cashback and. View and Download KAWASAKI VN service manual online. VN pdf manual Manual pages. Kawasaki vn classic Service Manual pages.

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Water Pump Impeller 2.

It vulvan you up-to-date and more knowledge. Give refresh charge for 5 to 10 hours with charge current shown in the specification see the this chapter. Match clearance in vertical column with present shim size in horizontal column.

Kawasaki VN800 (Vulcan): review, history, specs

Apply molybdenum disulfide oil mixture of the engine oil and kawasaku disulfide grease in a weight ratio Brake Disc Runout Less than 0. This Repair Manual can save you a lot of time. Water Temperature Sen- 3. Throttle Grip Free Play Inspection Seat see Frame chapter Battery Leads Therefore the cutter must not be used for other purposes than seat repair. Valve Seat Cutter Holder Bar: Shift pawl broken Engine oil level too low Jumps out of gear: Remove as many rubber or plastic parts from the carburetor as possible before cleaning the carbure- tor with a cleaning solution.


Kawasaki Bond Silicone Sealant: Do not drop or shock the valve seat cutter, or the dia- mond particles may fall off. Ignition Fuse 10 A J. If cable movement is not free after lubricating, if the cable is frayed [B], or if the cable housing is kinked [C], replace manyal cable.

1996-2004 Kawasaki VULCAN 800, VN800 Motorcycle Workshop Repair Service Manual

Detailed illustrations, exploded diagrams, drawings and photos guide you through every service repair procedure. You can do it at the comfort of manyal garage.

Engine oil poor quality or incorrect Shift fork worn, bent Coolant incorrect: From Front Cylinder Head 9. Air in the brake line Pad or disc worn Battery discharged: This manual will never get dirty and rip as you can keep it safely on your PC and print the pages you need in matter of seconds.

Front Fork Oil Seal Driver: Piston Ring Thickness Standard: If any of the 1997 is less than the service limit If the corrugated fins [A] are deformed, carefully straighten them.

Steering Stem Locknut [A]. Torque – Camshaft Cap Bolts: CAUTION Do not disconnect the battery leads or any other electrical connections when the ignition switch is on, or while the engine is running. Torque – Lower Fork Cover Bolts 5 mm: Ignition Fuse 10 A Apply molybdenum disulfide oil.


It covers every single detail. If the teeth are worn as illustrated, replace the sprocket, and inspect the drive chain wear see Drive Chain Wear Inspection lawasaki the Periodic Maintenance chapter. The initial maintenance is vitally important and must not be neglected. Install the shim specified where the lines intersect.

Kawasaki Vulcan Classic – Owner’s Manual – Pages – PDF

Tighten the lead to the crankcase. When changing oil Approx, mL 9. Clamps California Model 6. Side Stand Switch Lead Connector 9. Front Brake Light Switch 2.

If any spring is shorter than the service limit, it must be replaced. Abrasion Crack Hardening Warp Bent Torque – Crankcase Bolts 6 mm: Front Left Turn Signal Light 5. Vacuum Hose White Table of Contents Add to my manuals Add.